Robust CKL Series CNC Lathe Equipped With 1100 Guide Rail For Heavy-Duty Jobs With High Quality And Competitive Price

The CNC Lathe CKL series (1100 Guide rail) is universal standard extra heavy duty automatic machining equipment for metal processing, suitable to process extra big size shaft and plate work piece, with the main characters such as reliable structure, easy operating and high accuracy, this series lathe machine is mainly used for turning the internal and external cylindrical surface, conical surface and other rotating surfaces, as well as turning various type of threads etc.

1. The use of a one - piece bed constructed from high - strength iron provides exceptional rigidity and precision to the lathe

A one - piece design eliminates potential joints or seams that could introduce flexibility or misalignment. High - strength iron, with its dense and sturdy molecular structure, can withstand significant forces during machining operations without deforming. This rigidity is crucial as it ensures that the cutting tool maintains its intended path relative to the workpiece, resulting in highly precise machining. For example, when turning complex parts with tight tolerances, the stable bed minimizes vibrations and deflections, enabling the creation of accurate dimensions and smooth surfaces.

2. Ultrasonic frequency quenched guide - ways offer excellent wear - resistance, which significantly extends the lifespan of the lathe's moving components

During ultrasonic frequency quenching, high - frequency ultrasonic waves are applied to the guide - way surface. These waves cause rapid heating and subsequent controlled cooling. This process refines the microstructure of the guide - way material, making it more resistant to the abrasive forces generated as the carriage moves along the guide - way during normal lathe operation. As a result, the guide - ways can endure extended periods of use with minimal wear, reducing the need for frequent replacements and maintenance. This not only saves costs but also ensures consistent performance over time.

3. The application of Turcite B on the contact surface between the carriage and the guide - way helps in maintaining high accuracy during machining

Turcite B is a material known for its low friction coefficient and good anti - wear properties. When used on the contact surface, it reduces the friction between the moving carriage and the guide - way. This smooth movement minimizes the chances of jolts or erratic motions that could affect the accuracy of the cutting tool's movement. Additionally, its anti - wear characteristics prevent the surface from wearing down quickly, ensuring that the precise alignment between the carriage and the guide - way is maintained over long - term use. This leads to consistent and reliable machining accuracy, especially important for repeated production runs of high - precision parts.

4. Engineers conduct designs aiming at meeting the unique needs of customers

We have a robust and all - encompassing capacity to fulfill the unique demands of our customers. Our internal team, composed of seasoned engineers and designers, is highly proficient in the most up - to - date manufacturing techniques and industry developments. Leveraging this specialized knowledge, we are entirely competent in elaborately designing customized products in precise compliance with the elaborate specifications provided by our customers.

1. Turning internal and external cylindrical surfaces

The CNC Lathe CKL series (1100 Guide rail) can accurately create both internal and external cylindrical shapes on metal work pieces. When turning internal cylindrical surfaces, the lathe is equipped with specialized cutting tools that are carefully programmed to move along the inner diameter of the work piece. This is extremely useful in manufacturing components like hydraulic cylinders. The lathe's high - accuracy capabilities ensure that the internal bore is smooth and  precise, allowing for proper fit and function of pistons and other moving parts. For external cylindrical surfaces, it is commonly used in the production of shafts. Whether it's a small shaft for a household appliance motor or a large industrial shaft for a conveyor system, the lathe can precisely shape the outer surface. The reliable structure of the lathe, combined with its easy - to - operate controls, enables operators to set the desired diameter and length accurately, resulting in high - quality cylindrical surfaces that meet strict industry standards.

2. Turning conical surfaces

The CNC Lathe CKL series (1100 Guide rail) has the ability to produce conical shapes on metal workpieces. Conical surfaces are prevalent in many mechanical components, such as tapered bearings and certain types of connectors. The CNC lathe in this series is programmed to control the movement of the cutting tool in a way that creates the required conical angle. The high - accuracy feature of the lathe ensures that the cone angle is consistent throughout the machining process. In the aerospace industry, for example, conical parts are used in engine components and landing gear systems. The lathe's capacity to turn conical surfaces with precision makes it an essential tool for manufacturing these critical components. The easy - operating nature of the lathe allows aerospace engineers and machinists to input the specific conical dimensions and have the lathe execute the machining operation with reliability.

3. Turning other rotating surfaces

The CNC Lathe CKL series (1100 Guide rail) Can handle the machining of complex rotating surfaces. This includes the creation of non - standard curved surfaces and spherical shapes. In industries such as medical device manufacturing and custom - made mechanical parts production, there is often a need for components with unique rotating surface geometries. The CNC lathe in this series can be programmed to follow intricate paths, thanks to its advanced control system. The reliable structure of the lathe provides the stability required to execute these complex machining operations. For instance, in the production of prosthetic implants in the medical field, where precision is crucial for patient safety and functionality, the lathe can accurately machine the rotating surfaces of the implant components. The easy - to - operate interface allows medical device manufacturers to input the complex design specifications and achieve the desired results.

4. Capable of producing different kinds of threads on metal workpieces

Threads are fundamental for joining mechanical components. The CNC Lathe CKL series (1100 Guide rail) can turn metric, imperial, and special - purpose threads. In the construction industry, threaded rods and bolts are used extensively. The lathe's high - accuracy machining ensures that the thread pitch is consistent, which is vital for proper thread engagement. Whether it's a fine - pitched thread for a precision instrument or a coarse - threaded fastener for heavy - duty applications, the lathe can handle the task. The easy - operating controls enable construction and manufacturing workers to set the thread type, pitch, and length accurately. The reliable structure of the lathe ensures that the threading process is smooth and error - free, resulting in high - quality threaded components.

5. Designed to handle large - scale metal workpieces

In heavy - duty manufacturing industries such as shipbuilding and power generation, there is a need to process extra - big size shaft and plate workpieces. The universal standard extra - heavy - duty design of this series of CNC lathes allows it to accommodate these large components. For extra - big shafts, the lathe has a robust spindle system that can rotate the heavy workpiece with stability. The 1100 - guide rail (assuming it's part of the lathe's features) provides precise movement of the cutting tool along the length of the shaft, ensuring accurate machining. When processing large plates, the lathe's worktable is designed to hold and position the plate securely. The high - accuracy machining capabilities are maintained even for these large - scale workpieces, enabling the production of components that meet the strict requirements of industries where size and precision are both critical.

1. Before processing

Familiar with drawings and process requirements: Ensure a clear understanding of the size, accuracy, surface quality requirements of machined parts.

Check the equipment: Check whether the parts of the lathe are normal, whether the lubrication system is good, whether the chuck, the tool, etc., is firmly installed.

Select the right tool: According to the processing materials and process requirements, select the right turning tool, such as the outer round turning tool, the inner hole turning tool, the thread turning tool, etc., and install the tool correctly.

Clamping workpiece: When clamping, ensure that the workpiece is firmly installed, avoid displacement or vibration during processing, and pay attention to prevent clamping on the surface of the workpiece.

2. In processing

Reasonable selection of cutting parameters: According to the workpiece material, tool performance and other factors, reasonable determination of cutting speed, feed and cutting depth to ensure processing quality and efficiency, while avoiding excessive tool wear or damage.

Observe the processing: Always observe the cutting process, pay attention to the cutting sound, chip shape, workpiece surface quality, etc., if there is an anomaly should be stopped in time for inspection.

Measuring the workpiece: In the process of processing, if the workpiece size needs to be measured, it should be stopped first, and then measured after the tool has completely stopped moving to prevent accidents.

Safe operation: It is strictly forbidden to clean the chips and wipe the machine tool while the lathe is running, and avoid hand contact with the rotating workpiece and the tool.

3. After processing

Parts testing: A comprehensive test of the finished parts, including dimensional accuracy, shape accuracy, surface roughness, etc., if there are places that do not meet the requirements, analyze the reasons and take appropriate measures.

Equipment cleaning and maintenance: Clean the internal and external chips, oil, etc., and lubricate and maintain the key parts of the equipment, such as guide rail, lead screw, etc.

Data preservation and backup: Save and back up important data in the processing process, such as programs, tool parameters, etc., for subsequent query and use.