Precision Oriented High Performance Robust The CNC Lathe CKseries (755 Guide rail)

The CNC Lathe CKseries (755 Guide rail) is universal standard heavy duty automatic machining equipment for metal processing, suitable to process big size shaft and plate workpiece, with the main characters such as reliable structure, easy operating and high accuracy, The CNC Lathe CKseries (755 Guide rail) is mainly used for turning the internal and external cylindrical surface, conical surface and other rotating surfaces, as well as turning various type of threads etc.

1. Made of high - strength iron, the single - piece bed assures the lathe of its rigidity and precision, giving rise to a durable lathe

The CNC Lathe CKseries (755 Guide rail）is characterized by an integrated lathe casting produced via the resin - sand process. Its one - piece bed is crafted from top - quality, high - strength iron. The choice of this material is highly significant as it effectively ensures the rigidity and precision of the bed. Due to the stable and sturdy structure offered by the high - strength iron, the CHY6156 CNC Lathe Machine Turning and Milling Center can maintain its shape and functionality under various operating conditions. Consequently, dependable rigidity and precision are preserved.

2. Ultrasonic frequency quenched guide-ways ensure good wear-resistance

The guide - ways of this high - end machinery are treated with an ultrasonic frequency quenching process, which plays a pivotal role in ensuring exceptional wear - resistance. During the ultrasonic frequency quenching, high - frequency ultrasonic waves are applied to the surface of the guide - ways. These waves generate intense vibrations, promoting a rapid and uniform heating of the metal surface. Subsequently, a precisely controlled cooling process follows, which refines the micro structure of the guide - way material. This refined micro structure is far more resistant to the abrasive forces that occur during the normal operation of the machine. As a result, the ultrasonic frequency quenched guide - ways can endure extended periods of use with minimal wear, maintaining their smooth operation and dimensional accuracy over time.

3. Turcite B is applied to the contact surface between the carriage and the guide - way to preserve accuracy

Turcite B, a material well - known for its outstanding anti - wear characteristics and low friction coefficient, is used to line the contact surface between the carriage and the guide - way. This application of Turcite B is essential for maintaining accuracy. During machining operations when the carriage moves along the guide - way, Turcite B ensures smooth traversal. It mitigates the effects of friction and wear on the contact surface, which not only prolongs the lifespan of both the carriage and the guide - way but also helps to constantly maintain the machine's movement accuracy. By minimizing surface irregularities and enabling a stable, precise sliding motion, Turcite B makes a substantial contribution to the overall accuracy of the machining process.

4. Engineers conduct designs aiming at meeting the unique needs of customers

We have a robust and all - encompassing capacity to fulfill the unique demands of our customers. Our internal team, composed of seasoned engineers and designers, is highly proficient in the most up - to - date manufacturing techniques and industry developments. Leveraging this specialized knowledge, we are entirely competent in elaborately designing customized products in precise compliance with the elaborate specifications provided by our customers.

1. Turning internal and external cylindrical surfaces

The CNC Lathe CKL series (1100 Guide rail) can accurately create both internal and external cylindrical shapes on metal work pieces.When turning internal cylindrical surfaces, the lathe is equipped with specialized cutting tools that are carefully programmed to move along the inner diameter of the work piece. This is extremely useful in manufacturing components like hydraulic cylinders. The lathe's high - accuracy capabilities ensure that the internal bore is smooth and  precise, allowing for proper fit and function of pistons and other moving parts. For external cylindrical surfaces, it is commonly used in the production of shafts. Whether it's a small shaft for a household appliance motor or a large industrial shaft for a conveyor system, the lathe can precisely shape the outer surface. The reliable structure of the lathe, combined with its easy - to - operate controls, enables operators to set the desired diameter and length accurately, resulting in high - quality cylindrical surfaces that meet strict industry standards.

2. Turning conical surfaces

The CNC Lathe CKL series (1100 Guide rail) has the ability to produce conical shapes on metal workpieces. Conical surfaces are prevalent in many mechanical components, such as tapered bearings and certain types of connectors. The CNC lathe in this series is programmed to control the movement of the cutting tool in a way that creates the required conical angle. The high - accuracy feature of the lathe ensures that the cone angle is consistent throughout the machining process. In the aerospace industry, for example, conical parts are used in engine components and landing gear systems. The lathe's capacity to turn conical surfaces with precision makes it an essential tool for manufacturing these critical components. The easy - operating nature of the lathe allows aerospace engineers and machinists to input the specific conical dimensions and have the lathe execute the machining operation with reliability.

3. Turning other rotating surfaces

The CNC Lathe CKL series (1100 Guide rail) Can handle the machining of complex rotating surfaces. This includes the creation of non - standard curved surfaces and spherical shapes. In industries such as medical device manufacturing and custom - made mechanical parts production, there is often a need for components with unique rotating surface geometries. The CNC lathe in this series can be programmed to follow intricate paths, thanks to its advanced control system. The reliable structure of the lathe provides the stability required to execute these complex machining operations. For instance, in the production of prosthetic implants in the medical field, where precision is crucial for patient safety and functionality, the lathe can accurately machine the rotating surfaces of the implant components. The easy - to - operate interface allows medical device manufacturers to input the complex design specifications and achieve the desired results.

4. Capable of producing different kinds of threads on metal workpieces

Threads are fundamental for joining mechanical components. The CNC Lathe CKL series (1100 Guide rail) can turn metric, imperial, and special - purpose threads. In the construction industry, threaded rods and bolts are used extensively. The lathe's high - accuracy machining ensures that the thread pitch is consistent, which is vital for proper thread engagement. Whether it's a fine - pitched thread for a precision instrument or a coarse - threaded fastener for heavy - duty applications, the lathe can handle the task. The easy - operating controls enable construction and manufacturing workers to set the thread type, pitch, and length accurately. The reliable structure of the lathe ensures that the threading process is smooth and error - free, resulting in high - quality threaded components.

5. Designed to handle large - scale metal workpieces

In heavy - duty manufacturing industries such as shipbuilding and power generation, there is a need to process extra - big size shaft and plate workpieces. The universal standard extra - heavy - duty design of this series of CNC lathes allows it to accommodate these large components. For extra - big shafts, the lathe has a robust spindle system that can rotate the heavy workpiece with stability. The 1100 - guide rail (assuming it's part of the lathe's features) provides precise movement of the cutting tool along the length of the shaft, ensuring accurate machining. When processing large plates, the lathe's worktable is designed to hold and position the plate securely. The high - accuracy machining capabilities are maintained even for these large - scale workpieces, enabling the production of components that meet the strict requirements of industries where size and precision are both critical.

1. Before processing

Familiar with drawings and process requirements: Ensure a clear understanding of the size, accuracy, surface quality requirements of machined parts.

Check the equipment: Check whether the parts of the lathe are normal, whether the lubrication system is good, whether the chuck, the tool, etc., is firmly installed.

Select the right tool: According to the processing materials and process requirements, select the right turning tool, such as the outer round turning tool, the inner hole turning tool, the thread turning tool, etc., and install the tool correctly.

Clamping workpiece: When clamping, ensure that the workpiece is firmly installed, avoid displacement or vibration during processing, and pay attention to prevent clamping on the surface of the workpiece.

2. In processing

Reasonable selection of cutting parameters: According to the workpiece material, tool performance and other factors, reasonable determination of cutting speed, feed and cutting depth to ensure processing quality and efficiency, while avoiding excessive tool wear or damage.

Observe the processing: Always observe the cutting process, pay attention to the cutting sound, chip shape, workpiece surface quality, etc., if there is an anomaly should be stopped in time for inspection.

Measuring the workpiece: In the process of processing, if the workpiece size needs to be measured, it should be stopped first, and then measured after the tool has completely stopped moving to prevent accidents.

Safe operation: It is strictly forbidden to clean the chips and wipe the machine tool while the lathe is running, and avoid hand contact with the rotating workpiece and the tool.

3. After processing

Parts testing: A comprehensive test of the finished parts, including dimensional accuracy, shape accuracy, surface roughness, etc., if there are places that do not meet the requirements, analyze the reasons and take appropriate measures.

Equipment cleaning and maintenance: Clean the internal and external chips, oil, etc., and lubricate and maintain the key parts of the equipment, such as guide rail, lead screw, etc.

Data preservation and backup: Save and back up important data in the processing process, such as programs, tool parameters, etc., for subsequent query and use.