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CE Certificated Conventional Lathe Machine With Extended Bed For Long Workpiece Machining

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Product Introduction


The conventional lathe, also known as a manual lathe, is a fundamental machine tool in the field of machining. This series of heavy-duty general lathe mainly undertakes all kinds of turning work. It can turn the end face, outer circle, inner hole and metric thread, module thread, diametral pitch thread of various parts. The upper carriage can be used to cut the short cone   separately, and the upper carriage can be used to cut the long cone in combination with the longitudinal feed. In addition, it also has the functions of drilling nesting and boring. The machine tool has high power, high speed and strong rigidity. Hard alloy tools can be used for powerful turning to process various ferrous and non-ferrous metals.


Product Advantage


1. High Precision: With proper operation and maintenance, the conventional lathes can achieve high machining accuracy, meeting the requirements of many precision - machining applications.


2. Versatility: They can perform a wide variety of machining operations, the conventional lathe machine making them suitable for different types of work pieces and manufacturing processes.


3. Low Cost: Compared to some advanced CNC machine tools, conventional lathes have a relatively lower purchase price and operating cost, which is more suitable for small - and medium - sized enterprises and workshops with limited budgets.


Technical Parameters


Specification

Unit

CW61180L

CW61200L

Swing over bed

mm

1900

2100

Swing over cross slide

mm

1450

1650

Distance between centers

mm

3000-10000

3000-10000

Guideway width

mm

1100

1100

Max. load capacity

T

10

10

Spindle bore

mm

100

100

Spindle bore taper

-

Metric φ120/MT6

Metric φ120/MT6

Spindle nose type

-

1:30 Extended spindle head

1:30 Extended spindle head

Spindle speed steps

-

FWD. 21 steps

FWD. 21 steps

Spindle speed range

rpm

3.15-315

3.15-315

Chuck

mm

Φ1600 4-jaw manual

Φ1600 4-jaw manual

Turret/tool post

-

Manual turret 4 position

Manual turret 4 position

Tool shank size

mm

45x45

45x45

X axis travel

mm

850

850

Z axis travel

mm

1350--9750

1350--9750

X axis feed grade/range

mm/r

56/0.05-6

56/0.05-6

Z axis feed grade/range

mm/r

56/0.1-12

56/0.1-12

X axis rapid traverse

mm/min

1870

1870

Z axis rapid traverse

mm/min

3740

3740

Metric thread grade/range

mm

44/1-120

44/1-120

Inch thread grade/range

T.P.I

31/28-3/8

31/28-3/8

Module thread grade/range

mm

-

-

DP thread grade/range

D.P.

-

-

Tailstock quill diameter

mm

Φ260

Φ260

Tailstock quill taper

-

Metric 80

Metric 80

Tailstock quill travel

mm

300

300

Main spindle motor

kW

37

37

Rapid traverse motor

kW

1.5

1.5

Coolant pump motor

kW

0.125

0.125

Width x Height

mm

2300X2250

2300x2250

Length

mm

6400--13400

6400--13400

Weight

T

22.92---(add 1050kg per 1m longer)

24.9--(add 1050kg per 1m longer)


Product Video





Product Uses


1. Cylindrical Parts Machining: It is widely used to machine cylindrical workpieces, such as shafts, sleeves, and pipes. The manual conventional lathe can precisely control the diameter and length of the cylindrical surfaces.


2. Thread Cutting: Conventional lathes are capable of cutting various types of threads, including straight threads and tapered threads. This is crucial in the manufacturing of screws, bolts, and other threaded components.


3. Facing Operations: Facing is used to produce flat surfaces perpendicular to the axis of the workpiece. The conventional lathe machine is often performed on the ends of cylindrical parts to obtain a smooth and accurate finish.


4. Customized Part Production: In small batch and custom made part manufacturing, conventional lathes offer the flexibility to produce parts with complex shapes and unique requirements.Skilled operators can use their craftsmanship to achieve the desired results.


Product Operate Guide


Before Operation

1. Safety First

  • Wear appropriate personal protective equipment (PPE), including safety glasses, ear protection, and a fitted workshop apron. Avoid wearing loose clothing, jewelry, or gloves that could get caught in the moving parts.

  • Ensure the work area is clean, well - lit, and free of clutter. Remove any tools or debris from the lathe bed and surrounding areas.


2. Machine Inspection

  • Check the lathe for any visible damage or signs of wear, such as loose belts, damaged gears, or worn - out tool holders.

  • Inspect the lubrication levels of the lathe. Fill the lubrication points as required according to the manufacturer's instructions.

  • Check the electrical connections to ensure they are secure and there are no exposed wires.


3.Workpiece Preparation

  • Select the appropriate workpiece material and ensure it is clean and free of any burrs or defects.

  • Determine the correct way to clamp the workpiece. For example, if using a chuck, make sure the workpiece is centered and tightly clamped to prevent it from moving during machining.


Operation Steps

1. Tool Selection and Installation

  • Select the appropriate cutting tool based on the machining operation (e.g., turning, facing, threading).

  • Install the cutting tool on the tool post. Adjust the height of the tool so that the cutting edge is at the centerline of the workpiece. Secure the tool firmly to prevent vibration during cutting.


2. Spindle Speed Setting

  • Calculate the required spindle speed based on the workpiece material, tool material, and the diameter of the workpiece. Refer to the lathe's speed chart or use the following formula: \(n=\frac{1000v}{\pi D}\), where n is the spindle speed in revolutions per minute (RPM), v is the cutting speed in meters per minute, and D is the diameter of the workpiece in millimeters.

  • Adjust the spindle speed using the gearbox or speed control mechanism on the headstock.


3. Carriage and Tool Movement

  • Move the carriage to the appropriate starting position along the bed. Use the handwheels to control the longitudinal movement of the carriage and the cross - slide for transverse movement.

  • For facing operations, position the tool at the outer edge of the workpiece and use the cross - slide to move the tool towards the center of the workpiece while the spindle is rotating.

  • For turning operations, start the spindle and then gradually feed the tool into the workpiece using the carriage handwheel. Control the depth of cut by adjusting the cross - slide.


4. Thread Cutting (if applicable)

  • Set the correct thread pitch on the lathe. This usually involves selecting the appropriate gears and adjusting the feed mechanism.

  • Engage the threading mechanism and start the spindle. The carriage will move along the bed at a precise rate to cut the thread. Make multiple passes with a gradually increasing depth of cut until the desired thread depth is achieved.


After Operation

1. Shutting Down

  • Stop the spindle and turn off the lathe's power switch.

  • Remove the workpiece and the cutting tool from the lathe.


2. Cleaning and Maintenance

  • Clean the lathe bed, tool post, and other components to remove chips and debris. Use a brush or compressed air to clean hard - to - reach areas.

  • Apply a light coat of oil to the exposed metal surfaces to prevent rusting.

  • Lubricate the moving parts again as recommended by the manufacturer.


3. Record Keeping

  • Keep a record of the machining operations performed, including the workpiece details, cutting parameters, and any issues encountered during the operation. This can be useful for future reference and quality control.


FAQ


Q: Can we visit your factory before order?

A: Sure. All new and old friends are welcomed to visit us at our factory. Besides, we can pick up you at the station or airport if needed.


Q: Do you have a stock?

A: Sorry, most of our machines don't have stock, we always produce according to order. However, if during fairs months, maybe have few samples back from fairs.


Q: What's the MOQ?

A: One set only.


Q: How about your quality?

A: We have approved the ISO9001:2008 Quality management system.ISO14001 Environmental management system, OHSAS18001 International occupational health and safety management system, and Social Accountability 8000(SA8000). Most products have been approved by the European and American safety standards, including CE, GS, EMS&UL,90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation.


Q: Do you have professional engineers?

A: Yes, we have professional engineers and designers. We can provide OEM services.


Q: Can you provide customized machines?

A: Yes, we can design and manufacture according to your specific requirements.


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 +86-13361097708
 info@hqmachinetool.com
 +8613361097708
 Yishui County, Linyi City, Shandong Province, China
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