CNC Heavy Duty Horizontal Lathe CKY61250F CKY61315F

1. Made out of high - strength iron, the single - piece bed secures the lathe's rigidity and precision, leading to a long - enduring lathe

The CKYF Series CNC Lathe is characterized by an integrated lathe casting produced via the resin - sand method. Its one - piece bed is built from top - notch, high - strength iron. The choice of this material is highly significant as it effectively secures the rigidity and precision of the bed. Due to the stable and sturdy structure offered by the high - strength iron, The CKYF Series CNC Lathe can maintain its shape and functionality under various operating conditions. Consequently, dependable rigidity and precision are preserved.

2. The guide rail adopts medium frequency quenching and grinding process,which has deep hardened layer，high hardness and good wear resistence

The guide rail of this advanced machinery undergoes a meticulous medium - frequency quenching and grinding process. During the medium - frequency quenching stage, high - frequency electrical currents are induced in the guide rail. These currents generate intense heat within the surface layers of the rail. As the temperature rapidly rises, the metal microstructure near the surface transforms. Subsequently, a precisely controlled cooling process is immediately initiated. This rapid cooling causes the surface layers to harden, resulting in a deep hardened layer. This hardened layer not only has a significantly increased hardness compared to the base material but also offers enhanced resistance to deformation and wear.

3. Adopt high-quality scraping plate to prevent rail scratch, rail surface sticking process, with  good wear resistance, high precision and so on

This machinery is equipped with high - quality scraping plates, which play a crucial role in safeguarding the integrity of the rail system. The scraping plates are crafted from top - tier materials, carefully selected for their durability and effectiveness. These materials are designed to be tough yet flexible enough to conform to the shape of the rail surface precisely.

The primary function of these high - quality scraping plates is to prevent rail scratches. As the machinery operates, various particles such as metal shavings, dust, and debris can accumulate on the rail surface. Without proper protection, these particles can cause scratches and gouges on the rail, which not only affect the smooth movement of components but also reduce the lifespan of the rail. The scraping plates are positioned in such a way that they constantly sweep across the rail surface, effectively removing any foreign particles before they have a chance to cause damage.

4. Our engineers carry out designs with the aim of meeting customers' unique needs

We possess a strong and comprehensive ability to satisfy the distinctive requirements of our customers. Our in - house team, consisting of experienced engineers and designers, is well - versed in the latest manufacturing technologies and industry trends. By making use of this specialized expertise, we are fully capable of meticulously devising customized products in strict accordance with the detailed specifications given by our customers.

1. Wind Power Industry Component Machining

This heavy horizontal lathe, developed by our company, is specifically tailored for the wind power industry. In the wind power sector, large - scale components such as wind turbine shafts and gearbox parts require precise machining. The lathe's capabilities are well - suited for processing these components. For example, the wind turbine shafts, which are crucial for transferring the rotational energy from the blades to the generator, need to be machined with high precision to ensure smooth operation and long - term reliability. The lathe's three - guide - rail bed, with medium - frequency - quenched guide - rail surfaces, provides the stability and accuracy required for machining these long and heavy shafts. The spindle box's shaft - through form allows for efficient handling of the shaft - like work pieces.

Gearbox parts in wind turbines also demand high - precision machining. The lathe can be used to machine gears, shafts, and housings within the gearbox. The accurate turning and shaping capabilities of the lathe ensure that the gears mesh properly, reducing noise and wear during operation. The manual - locking tailstock, while simple in operation, provides a safe and reliable way to support the work piece during machining, which is especially important for large and heavy gearbox components.

2. Semi - finishing and Finishing of Heavy Work pieces

The lathe is an ideal choice for the semi - finishing and finishing operations of heavy workpieces. In various industries, including construction machinery manufacturing and shipbuilding, heavy components need to go through these machining processes to achieve the required surface finish and dimensional accuracy.

In construction machinery manufacturing, parts like large - diameter hydraulic cylinders and heavy - duty axles are common. During semi - finishing, the lathe can remove most of the excess material, bringing the work piece close to its final dimensions. The numerical control system allows for precise control of the cutting tool's movement, ensuring consistent material removal. For finishing, the lathe can achieve a smooth surface finish, which is crucial for the proper functioning of hydraulic cylinders. A smooth inner surface of the cylinder reduces friction between the piston and the cylinder wall, improving the efficiency of the hydraulic system.

In shipbuilding, components such as propeller shafts and large - scale engine parts are extremely heavy. The lathe's robust structure and high - precision capabilities enable it to handle these large work pieces. During the finishing process, the lathe can ensure that the propeller shafts have a precise diameter and surface finish, which is essential for reducing vibration and noise during the ship's operation. The simple programming feature of the lathe allows shipbuilders to quickly input the machining requirements for these complex and large - scale components, making the machining process more efficient.

3. Automated Metal Processing

As an automatic metal - processing equipment controlled by a numerical control system, this lathe streamlines the manufacturing process. The numerical control system allows for the programming of complex machining operations. For instance, in the production of custom - designed metal parts for the wind power industry or other heavy - machinery applications, operators can program the lathe to perform a series of turning, drilling, and threading operations in a single setup.

The high - automation level of the lathe reduces the need for manual intervention during machining, minimizing human error and increasing productivity. Once the program is set, the lathe can continuously process multiple workpieces with consistent quality. The reliable structure of the lathe ensures that it can withstand the continuous operation required for high - volume production. The easy - operation feature also means that less - experienced operators can quickly learn to use the lathe, further enhancing the overall efficiency of the metal - processing workflow.

1. Before processing

Familiar with drawings and process requirements: Ensure a clear understanding of the size, accuracy, surface quality requirements of machined parts.

Check the equipment: Check whether the parts of the lathe are normal, whether the lubrication system is good, whether the chuck, the tool, etc., is firmly installed.

Select the right tool: According to the processing materials and process requirements, select the right turning tool, such as the outer round turning tool, the inner hole turning tool, the thread turning tool, etc., and install the tool correctly.

Clamping workpiece: When clamping, ensure that the workpiece is firmly installed, avoid displacement or vibration during processing, and pay attention to prevent clamping on the surface of the workpiece.

2. In processing

Reasonable selection of cutting parameters: According to the workpiece material, tool performance and other factors, reasonable determination of cutting speed, feed and cutting depth to ensure processing quality and efficiency, while avoiding excessive tool wear or damage.

Observe the processing: Always observe the cutting process, pay attention to the cutting sound, chip shape, workpiece surface quality, etc., if there is an anomaly should be stopped in time for inspection.

Measuring the workpiece: In the process of processing, if the workpiece size needs to be measured, it should be stopped first, and then measured after the tool has completely stopped moving to prevent accidents.

Safe operation: It is strictly forbidden to clean the chips and wipe the machine tool while the lathe is running, and avoid hand contact with the rotating workpiece and the tool.

3. After processing

Parts testing: A comprehensive test of the finished parts, including dimensional accuracy, shape accuracy, surface roughness, etc., if there are places that do not meet the requirements, analyze the reasons and take appropriate measures.

Equipment cleaning and maintenance: Clean the internal and external chips, oil, etc., and lubricate and maintain the key parts of the equipment, such as guide rail, lead screw, etc.

Data preservation and backup: Save and back up important data in the processing process, such as programs, tool parameters, etc., for subsequent query and use.