45° Slant Bed Turning and Milling Center CHY6150

CHY6150 is primarily engineered to address semi-precision turning, precision axle and disk part machining, and features a three-axis three-linkage CNC Turning Center for milling outer circles, end faces, keyways, drilling, and tapping. Equipped with an advanced numerical control system, the machine tool can perform turning operations such as straight lines, oblique lines, arcs (cylindrical, rotary, spherical, conical surfaces), and cutting straight and conical metric and inch threads. Additionally, it has the capabilities to mill outer circles, end faces, keyways, drill radial and axial holes, and process threads. It is ideal for machining various disc, sleeve, and shaft parts with intricate shapes and high precision requirements.

1. One-piece bed adopts high strength iron to ensure rigidity and precision, make lathe durable

The Lathe Machine Turning and Milling Center is equipped with an integral lathe cast using the resin - sand process. The one-piece bed is crafted from high-strength iron. This choice of material is crucial as it effectively guarantees both the rigidity and precision of the bed. The high-strength iron provides a stable and sturdy structure, enabling the bed to maintain its shape and performance under various working conditions, thus ensuring reliable rigidity and precision.

2. Slant bed design and linear guideways ensure process speed and accuracy

The Lathe Machine Turning and Milling Center adopts a 45 - degree slant bed and linear guideways. The 45 - degree slant bed design, when paired with linear guideways, is of utmost importance in achieving high process speed and outstanding accuracy. Engineered at a 45 - degree angle, the slant bed's structure is optimized to enhance the machine's stability during operation. This specific angle effectively reduces vibrations and enables smooth movement, providing a solid foundation for efficient machining.

3. Carriage and guide-way contact surface use Turcite B to maintain accuracy

The contact surface between the carriage and the guide - way is lined with Turcite B, a material that plays a crucial role in maintaining accuracy. Turcite B, renowned for its excellent anti - wear properties and low friction coefficient, ensures smooth movement of the carriage along the guide - way. As the carriage traverses during machining operations, Turcite B minimizes the impact of friction and wear on the contact surface. This not only extends the service life of the carriage and guide - way but also helps to consistently uphold the accuracy of the machine's movements. By reducing the potential for surface irregularities and maintaining a stable and precise sliding motion, Turcite B contributes significantly to the overall accuracy of the machining process.

4. Engineers design to meet the special needs of customers

In order to meet the special needs of our customers, we possess a strong and comprehensive capability. Our in - house team of experienced engineers and designers is well - versed in the latest manufacturing technologies and industry trends. With this expertise, we are fully capable of meticulously designing specific products in strict accordance with the detailed requirements put forward by our customers.

1. Machining rotary parts

This is the main application of turning processing. It can process the outer surface of various cylindrical, conical, spherical and other rotating bodies, such as the transmission shaft of automobiles, the crankshaft of engines, and all kinds of shaft parts in machinery, etc., through turning, it can ensure the diameter accuracy, cylindricity, surface roughness and other requirements.

2. Thread processing

Turning is one of the common methods of thread processing, which can process various types of threads, such as ordinary triangular threads, trapezoidal threads, rectangular threads, etc. In mechanical manufacturing, threaded connection is a common connection method, such as the threading of bolts, nuts and other parts, usually using the turning process to ensure the accuracy and quality of the thread, to ensure the reliability of the thread connection.

3. Machining of complex parts

The turning and milling center combines turning and milling functions to perform many different types of machining operations in a single clip. It can process parts with complex shapes, such as the impeller and blade of an aeroengine, as well as some precision parts with irregular shapes and multiple holes and slots in different directions. Through the multi-axis linkage function of the turning and milling center, the precise machining of these complex parts can be achieved, which reduces the clamping and positioning errors of parts between different equipment, and improves the machining accuracy and production efficiency.

4. Machining of complex parts

The turning and milling center combines turning and milling functions to perform many different types of machining operations in a single clip. It can process parts with complex shapes, such as the impeller and blade of an aeroengine, as well as some precision parts with irregular shapes and multiple holes and slots in different directions. Through the multi-axis linkage function of the turning and milling center, the precise machining of these complex parts can be achieved, which reduces the clamping and positioning errors of parts between different equipment, and improves the machining accuracy and production efficiency.

5. Efficient machining

The turning and milling center is equipped with an advanced control system and tool management system, enabling automated tool change and machining path planning. For some parts that need to be processed in multiple steps, automatic continuous processing can be realized through programming, which greatly reduces the processing time. At the same time, the high-speed cutting capacity of the turning and milling center also helps to improve processing efficiency and reduce processing costs.

1. Before processing

Familiar with drawings and process requirements: Ensure a clear understanding of the size, accuracy, surface quality requirements of machined parts.

Check the equipment: Check whether the parts of the lathe are normal, whether the lubrication system is good, whether the chuck, the tool, etc., is firmly installed.

Select the right tool: According to the processing materials and process requirements, select the right turning tool, such as the outer round turning tool, the inner hole turning tool, the thread turning tool, etc., and install the tool correctly.

Clamping workpiece: When clamping, ensure that the workpiece is firmly installed, avoid displacement or vibration during processing, and pay attention to prevent clamping on the surface of the workpiece.

2. In processing

Reasonable selection of cutting parameters: According to the workpiece material, tool performance and other factors, reasonable determination of cutting speed, feed and cutting depth to ensure processing quality and efficiency, while avoiding excessive tool wear or damage.

Observe the processing: Always observe the cutting process, pay attention to the cutting sound, chip shape, workpiece surface quality, etc., if there is an anomaly should be stopped in time for inspection.

Measuring the workpiece: In the process of processing, if the workpiece size needs to be measured, it should be stopped first, and then measured after the tool has completely stopped moving to prevent accidents.

Safe operation: It is strictly forbidden to clean the chips and wipe the machine tool while the lathe is running, and avoid hand contact with the rotating workpiece and the tool.

3. After processing

Parts testing: A comprehensive test of the finished parts, including dimensional accuracy, shape accuracy, surface roughness, etc., if there are places that do not meet the requirements, analyze the reasons and take appropriate measures.

Equipment cleaning and maintenance: Clean the internal and external chips, oil, etc., and lubricate and maintain the key parts of the equipment, such as guide rail, lead screw, etc.

Data preservation and backup: Save and back up important data in the processing process, such as programs, tool parameters, etc., for subsequent query and use.